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Article
Publication date: 30 June 2021

Selda Sert and Nilgün Kızılcan

Cyclohexanone-formaldehyde resin (CFR) was in situ modified with olive pomace (OP) in the presence of sodium hydroxide. The purpose of this study is to produce eco-friendly OP…

Abstract

Purpose

Cyclohexanone-formaldehyde resin (CFR) was in situ modified with olive pomace (OP) in the presence of sodium hydroxide. The purpose of this study is to produce eco-friendly OP modified cyclohexanone composite resins (OPCFCR) with a one-step method that has higher condensation reaction temperature than CFR. The water absorption properties, gloss value and cross-cut adhesion properties of the product were investigated.

Design/methodology/approach

Cyclohexanone, formalin (37% aqueous solution) and tannin were mixed and 20% aqueous NaOH solution was added to produce the resin. OP has environmentally friendly bio-based lignin, cellulose and phenolic compounds and the OP structure has been incorporated into the structure of the CFR resin during the in situ modification, such as resole resin and polysaccharide. The weights of pomace were used as 5% and 10% of the weight of cyclohexanone in cyclohexanone-formaldehyde composite resins, respectively.

Findings

There is an improvement in the properties of the OPCFCR produced from an agricultural waste that is very abundant in Gulf of Edremit region of Balikesir. The OPCFCRs were soluble in common organic solvents. The product OPCFCR has a dark red-brown color.

Research limitations/implications

The reaction mixture must be stirred continuously. Subsequently, 37% formalin was added dropwise in total while refluxing. The amount of aqueous NaOH solution is limited as the formed resin may become insoluble in common organic solvents. At the end of the reaction, a water-insoluble resin is obtained.

Practical implications

This study provides the application of ketonic resins. The OPCFCR containing phenolic groups may also promote the adhesive strength of a coating.

Social implications

These resins may be used for the preparation of adhesive. OP, with a large amount of catechol groups, was considered for reducing the formaldehyde emission level on the adhesive system.

Originality/value

OPCFCR has been synthesized in the presence of a base catalyst. Environmental and ecological concerns have increased the attention paid by chemical industry to renewable raw materials.

Details

Pigment & Resin Technology, vol. 51 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 6 December 2019

Nilgun Kızılcan and Selda Sert

Cyclohexanone-formaldehyde resin (CFR) was in situ modified with tannin (T) in the presence of sodium hydroxide. The purpose of this study is to produce eco-friendly…

Abstract

Purpose

Cyclohexanone-formaldehyde resin (CFR) was in situ modified with tannin (T) in the presence of sodium hydroxide. The purpose of this study is to produce eco-friendly tannin-modified cyclohexanone resins (TCFR) with a one-step method that has higher decomposition temperature than CFR. The solubility, molecular weight and thermal properties of the product were investigated.

Design/methodology/approach

Cyclohexanone, formalin (37 per cent aqueous solution) and tannin were mixed and 20 per cent aqueous NaOH solution was added to produce the resin. Tannin has environmentally friendly bio-based phenolic compounds that the tannin structure has been incorporated into the structure of the cyclohexanone formaldehyde resin during the in situ modification of resin, such as resole resin.

Findings

The improvement of the properties of the TCFRs produced from condensed tannin. TCFRs were soluble in common organic solvents. The product TCFR has a dark red colour.

Research limitations/implications

The reaction mixture must be stirred continuously. Subsequently, 37 per cent formalin was added drop-wise in total while refluxing. The amount of aqueous NaOH solution of it is limited, as the formed resin may become insoluble in common organic solvents. At the end of the reaction, a water-soluble resin is obtained. Then, the water of water phase was removed from TCFR reaction system, successively by evaporating with rotary evaporator.

Practical implications

This study provides the application of ketonic resins. The TCFR containing tannin groups may also promote the adhesive strength of a coating.

Social implications

These resins may be used for the preparation of adhesive. Condensed tannin, with a large amount of Catechol groups was considered for reducing the formaldehyde emission level on the adhesive system.

Originality/value

TCFR has been synthesised in the presence of a base catalyst. Environmental and ecological concerns have increased the attention paid by chemical industry to renewable raw materials.

Details

Pigment & Resin Technology, vol. 49 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 16 March 2012

Nilgün Kızılcan and Özlem Tamküpeli Koşar

The purpose of this paper is to report the synthesis of resins having conducting and fluorescence properties, with carbazole and oligocarbazole with a one step method of in situ

Abstract

Purpose

The purpose of this paper is to report the synthesis of resins having conducting and fluorescence properties, with carbazole and oligocarbazole with a one step method of in situ modification of ketonic resin. Cyclohexanone‐formaldehyde (CFR), and acetophenone‐formaldehyde (AFR) resins were in situ modified with carbazole in the presence of sodium hydroxide.

Design/methodology/approach

Carbazole modified ketonic resins were synthesised by the condensation reaction of Cz, formaldehyde and ketone. Oligo carbazole was synthesised by redox reaction of carbazole and ceric ammonium nitrate (CAN). Then, for the in situ modification of oligo carbazole modified ketonic resin, reaction mixture of oligocarbazole carbazole was added to the cyclohexanone/formaldehyde solution.

Findings

The carbazole modified cyclohexanone‐formaldehyde and acetophenone formaldehyde resins have conductivity values of 10−5‐10−6 S/cm and may be considered as semi‐conductive ketonic resins. These new carbazole modified ketonic resins (CCzFR, ACzFR) have fluorescence properties.

Research limitations/implications

This study focused on obtaining a conductive and fluorescence resin using a carbazole monomer which is an insulator.

Practical implications

This study provides technical information for the synthesis of fluorescence comonomer.

Originality/value

New CCzFR, ACzFR comonomers were synthesised. These comonomers have higher Tm values than CFR and AFR alone and also have fluorescence property.

Details

Pigment & Resin Technology, vol. 41 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 16 August 2022

Salise Oktay, Nilgün Kızılcan and Başak Bengü

In industrial applications, formaldehyde-based wood adhesives have been used extensively because of their low costs and high reactivity. However, their real-world applications are…

Abstract

Purpose

In industrial applications, formaldehyde-based wood adhesives have been used extensively because of their low costs and high reactivity. However, their real-world applications are hindered by some main bottlenecks, especially the formaldehyde emission and usage of nonrenewable raw materials. The purpose of this study is the development of sustainable and formaldehyde-free wood adhesive formulation.

Design/methodology/approach

In this study, starch and tannin-based wood adhesive were synthesized. Chemical structures and thermal properties of the prepared bio-based resin formulations were elucidated by using Fourier transform infrared and differential scanning calorimetry analysis, respectively. Laboratory scale particleboard production was carried out to determine the performance of the developed resin formulations. Obtained results were evaluated in dry medium (P2) according to European norms EN 312 (2010). Furthermore, the board formaldehyde content was determined by using the perforator method according to the European Norm EN 12460-5.

Findings

The results show that the improved starch and tannin-based wood adhesives were successful in their adhesive capacity, and the formaldehyde content of the final product was obtained as low as 0.75 mg/100 g. This paper highlights that the presented adhesive formulations could be a potential eco-friendly and cost-effective alternative to the formaldehyde-based wood adhesives for interior particleboard production.

Research limitations/implications

Starch-based resins in the liquid form needed to be continuously mixed throughout their shelf life to prevent the starch from settling because it was not possible to dissolve the precipitated starch again after a while. For this reason, starch was given to the chips in powder form while preparing the particleboard.

Practical implications

In conclusion, this study shows that the developed bio-based resin formulations have a high potential to be used for producing interior-grade particleboards instead of commercial formaldehyde-based wood adhesives because the obtained results generally satisfied the interior grade particleboard requirements according to European norms EN 312, P2 class (2010). In addition, it was determined that the produced boards had significantly low formaldehyde content. The low formaldehyde content of the final boards was not because of the resin but because of the natural structure of the wood raw material, press parameters and environmental factors.

Social implications

The developed bio-based resin system made it possible to obtain boards with significantly low formaldehyde content compared to commercial resins.

Originality/value

The developed bio-based resin formulation made it possible to produce laboratory-scale board prototypes at lower press factors and board densities compared to their counterparts.

Details

Pigment & Resin Technology, vol. 53 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 15 December 2023

Ümran Burcu Alkan, Nilgün Kızılcan and Başak Bengü

The purpose of this study is the development of sustainable and low-formaldehyde emission wood adhesive formulations.

Abstract

Purpose

The purpose of this study is the development of sustainable and low-formaldehyde emission wood adhesive formulations.

Design/methodology/approach

Three-step urea formaldehyde (UF) resin has been in situ modified with calcium lignosulfonate (LS) and/or 1,4 butanediol diglycidyl ether (GE). The structural, chemical, thermal and morphological characterizations were carried out on resin samples. These resins have been applied for particleboard pressing, and UF, UF-LS and UF-GE were evaluated as P2 classes according to EN 312.

Findings

The results show that the improved LS- or diglycidyl ether-modified UF wood adhesives were successful in their adhesive capacity, and the formaldehyde content of the final product was obtained as low as 8 mg/100 g. This paper highlights that the presented adhesive formulations could be a potential eco-friendly and cost-effective alternative to formaldehyde-based wood adhesives for interior particleboard production.

Research limitations/implications

Combination of LS and GE resulted in weaker mechanical properties and fulfilled P1 class particleboards due to temperature and duration conditions. Therefore, in situ usage of LS or GE in UF resins is highly recommended for particleboard pressing. Formaldehyde content of particleboards was determined with the perforator method according to EN 12460-5 and all of the particleboards exhibited E1 class. LS was more efficient in decreasing formaldehyde content than GE.

Practical implications

This study provides the application of particleboards with low formaldehyde emission.

Social implications

The developed LS- and diglycidyl ether-modified UF resins made it possible to obtain boards with significantly low formaldehyde content compared with commercial resins.

Originality/value

The developed formaldehyde-based resin formulation made it possible to produce laboratory-scale board prototypes using LS or GE without sacrificing of press factors and panel quality.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 16 October 2019

Yusuf Yivlik, Nilgun Kizilcan and Ahmet Akar

Cyclohexanone–formaldehyde resin (CFR) was in situ modified with isocyanuric acid (ICA) in the presence of hydrochloric acid or p-toluenesulfonic acid by condensation…

Abstract

Purpose

Cyclohexanone–formaldehyde resin (CFR) was in situ modified with isocyanuric acid (ICA) in the presence of hydrochloric acid or p-toluenesulfonic acid by condensation polymerization. The purpose of this study is to produce isocyanuric acid-modified ketonic resins that have higher melting and decomposition temperature, and to use the produced resin in the production of fire-retardant polyurethane.

Design/methodology/approach

Two methods were used for in situ preparation of ICA-modified CFR in the presence of an acid catalyst. Method I: cyclohexanone, paraformaldehyde and ICA were mixed, and then an acid catalyst was added to form the modified CFR. Method II: ICA and formalin were mixed to produce N, N, N-trihydroxymethyl isocyanurate, and then water was removed under vacuum. The produced N, N, N-trihydroxymethyl isocyanurate solution was mixed with cyclohexanone and paraformaldehyde, then an acid catalyst was slowly added to this mixture to obtain ICA-modified CFR.

Findings

CFR was prepared in the presence of an acid catalyst. The product, CFR, has a dark red colour. The resulting resins have similar physical properties with the resin prepared in the presence of a basic catalyst. The solubility of ICA-modified CFR is much different than CFR in organic solvents.

Research limitations/implications

This study focuses on obtaining an ICA-modified ketonic resin. Cyanuric acid has the form of an enolic structure under a basic condition; therefore, it cannot give a product with formaldehyde under basic conditions. The modification experiments were carried out in acidic conditions.

Practical implications

This study provides technical information for in situ modification of ketonic resin in the presence of acid catalysts. The resins may also promote the adhesive strength of the coating and provide corrosion inhibition on metal surfaces for a coating. The modified resins may also be used in the field of fire-retardant polyurethane applications.

Social implications

These resins may be used for the preparation of non-toxic fire-retardant polyurethane foam. Polyurethane containing ICA-modified resin may exhibit better fire-retardant performance because of the incorporation of ICA molecule into the polyurethane structure.

Originality/value

ICA-modified CFRs have been synthesized in the presence of an acid catalyst, and the ICA-modified resin was used to produce fire-retardant polyurethane.

Details

Pigment & Resin Technology, vol. 49 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 29 June 2012

Esin Ateş and Nilgün Kızılcan

The purpose of this paper is to investigate in situ modification of cyclohexanone‐formaldehyde resins (CFR) by 4‐vinyl aniline (Van). The roles of the reaction temperature, the…

Abstract

Purpose

The purpose of this paper is to investigate in situ modification of cyclohexanone‐formaldehyde resins (CFR) by 4‐vinyl aniline (Van). The roles of the reaction temperature, the conductivity, thermal properties, and molecular weight of the product were investigated. CFR was in situ modified with VAn in the presence of sodium hydroxide. Ketonic resin‐bound 4‐vinyl aniline was synthesised with a one‐step method of in situ modification of ketonic resin. The roles of the reaction temperature and the conductivity of the product were investigated.

Design/methodology/approach

Ketone, formalin (37% aqueous solution), vinyl aniline were mixed and then 20% aqueous NaOH solution was added to produce the resin. The solubility, molecular weight and thermal properties of the products were investigated.

Findings

The 4‐vinyl aniline modified cyclohexanone‐formaldehyde resins were found to have conductivity values of 10−4 and 10−2 S/cm and may be considered as conductive ketonic resin. Soluble and processable conductive ketonic resins were developed.

Research limitations/implications

The reaction mixture of CFR must be stirred continuously at low temperature. Subsequently, 37% formalin was added dropwise in equal portions while refluxing. Temperature should be controlled to prevent the thermal polymerisation of vinyl group and higher branching of amino groups. The amount of vinyl aniline used in reaction mixture is limited since the formed resin may become insoluble in common organic solvents.

Practical implications

This study provides technical information for the synthesis of conducting resins. The modified resins contain vinyl groups. The chemical redox or radical system can be used to polymerise these vinyl groups and resins with much higher molecular weight may be produced. The resins may also promote the adhesive strength of a coating and corrosion inhibition to metal surfaces of a coating.

Originality/value

Vinyl aniline modified cyclohexanone formaldehyde resins have been synthesised in the presence of a basice catalyst. These soluble and conductive resins may overcome difficulties in the applications of conducting polymers and open new application areas. Therefore, the vinyl aniline modified resin may find a number of new application areas, as well as existing conducting resin and polymer applications.

Details

Pigment & Resin Technology, vol. 41 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 18 May 2012

Nilgün Kızılcan

The purpose of this paper is to describe how lignosulphonate modified ketone formaldehyde resins containing functional groups such as hydroxyl, carbonyl, phenol, were produced via…

Abstract

Purpose

The purpose of this paper is to describe how lignosulphonate modified ketone formaldehyde resins containing functional groups such as hydroxyl, carbonyl, phenol, were produced via in situ modification of ketone/formaldehyde resins. Cyclohexanone‐formaldehyde (CF‐R), acetophenone‐formaldehyde (AF‐R) and methyl ethyl ketone‐formaldehyde (MEKFR) resins were in situ modified with lignosulphonate in the presence of sodium hydroxide. The paper reports the synthesis of lignosulphonate‐modified resins with a one step method of in situ modification of ketonic resin. The roles of the types of the ketone, lignosulphonate concentration, the solubility, molecular weight and thermal properties of the product were investigated.

Design/methodology/approach

Ketone, formalin (37 per cent aqueous solution), lignosulphonate were mixed and 20 per cent aqueous NaOH solution was added to produce the resin.

Findings

There was improvement of the properties of the lignosulphonate modified ketonic resins produced from waste black liquor. The lignosulphonate modified ketone‐formaldehyde resins were soluble in common organic solvents.

Research limitations/implications

The reaction mixture must be stirred continuously. Subsequently, 37 per cent formalin was added dropwise in total while refluxing. The amount of aqueous NaOH solution is limited since the formed resin may become insoluble in common organic solvents. The water was removed from MEKFR, successively by evaporating with rotary evaporator.

Practical implications

This study provides the application of ketonic resins. The modified ketonic resins containing lignosulphonate groups may also promote the adhesive strength of a coating. The cell walls of various cell types of plants, for example, wood fibres, vessels, and tracheid, have lignin as an important constituent. It constitutes 20‐30 per cent of the weight of wood.

Originality/value

Lignosulphonate modified ketonic resins have been synthesized in the presence of a base catalyst. These resins have higher Tg or Tm values and molecular weight than CFR and AFR alone and also have thermoset property. Environmental and ecological concerns have increased the attention paid by the chemical industry to renewable raw materials.

Details

Pigment & Resin Technology, vol. 41 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 24 May 2011

Nilgün Kızılcan, Banu Hocaoğlu and Belkıs Ustamehmetoğlu

The purpose of this paper is to synthesise cyclohexanone formaldehyde resin (CFR)‐modified carbazole‐9‐carbonyl chloride (CzCl) via hydroxyl groups of CFR. This carbazole‐modified…

Abstract

Purpose

The purpose of this paper is to synthesise cyclohexanone formaldehyde resin (CFR)‐modified carbazole‐9‐carbonyl chloride (CzCl) via hydroxyl groups of CFR. This carbazole‐modified resin (Cz‐CFR) comonomer was characterised by common techniques such as UV, NMR, FTIR, fluorescence spectrophotometer, and scanning electron microscopy. The oxidative and electrochemical polymerisation of CzCl‐modified cyclohexanone formaldehyde resin (Cz‐CFR) were carried out.

Design/methodology/approach

Cz‐CFR comonomer was synthesised by the esterification reaction of CzCl and hydroxyl groups of CFR. Then, for the chemical polymerisation, ceric ammonium nitrate (CAN)/DMF solution was added to the comonomer/DMF solution. The precipitate was filtered, washed with chloroform and dried. For the electrochemical polymerisation, potentiodynamic electrodeposition of Cz‐CFR comonomer in dichloromethane on to Pt was carried out.

Findings

The concentration effect of CAN and Cz‐CFR on the conductivity, yield, solubility and Tg values of the polymers (P(Cz‐CFR)) were investigated. Spectrophotometric (UV‐visible, NMR), and cyclovoltammetric, polarisation curves, solid‐state conductivity and in situ spectroelectrochemical measurements were performed for the characterisation of homopolymer (polycarbazole (PCz)) and P (Cz‐CFR) films comparatively. The ionisation potentials (Ip), electron affinity (Ea), optical band gap (Eg), peak potentials (Ep), doping degree (y), and specific capacitance (Csp), of polymer films were calculated from the results of polarisation curves, cyclovoltammetry and electrochemical impedance spectroscopy.

Research limitations/implications

This paper focuses on obtaining a conductive polymer by using a fluorescence comonomer, which is an insulator.

Practical implications

This work provides technical information for the synthesis of fluorescence comonomer and conducting an alternative polymer.

Originality/value

The paper describes how a new Cz‐CFR comonomer was synthesised. This comonomer has a higher Tg value than CFR alone and also has fluorescence property. Cz‐CFR was polymerised by ceric salt and by electrochemical polymerisation. The band gap of the copolymer is not remarkably lower than polycarbazole.

Details

Pigment & Resin Technology, vol. 40 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 30 August 2013

Esin Ateş, Nurseli Uyanık and Nilgün Kızılcan

The purpose of the research was as follows. In situ modified urea formaldehyde resins were prepared from clay (montmorillonite) and organoclay in the presence of base catalyst…

Abstract

Purpose

The purpose of the research was as follows. In situ modified urea formaldehyde resins were prepared from clay (montmorillonite) and organoclay in the presence of base catalyst. Different clay contents (1 wt%, 3 wt%, 6 wt%) were used to produce clay modified nanocomposite resins. These nanocomposites were characterized with FT‐IR, XRD as structural analysis and DSC as thermal analysis and their hardness was evaluated as mechanical analysis. The thermal results was compatible with hardness measurements and showed that using clay/organoclay added resin as a surface coating material provides significant improvement.

Design/methodology/approach

During synthesis of the resin, modification was carried out using urea/formaldehyde with molar ratio of 1/1.6, under basic medium with pH=10 and with temperature of 70°C by loading pristine and organomodified layered silicates.

Findings

X‐ray diffraction (XRD) results indicate that the interlayer space of pristine clay was increased significantly by one step, seeing that one step processes are crucial for industrial applications.

Research limitations/implications

The reaction mixture must be stirred continuously. Temperature should be controlled in order to prevent the thermal curing of urea formaldehyde resin.

Practical implications

This study provides technical information for the synthesis of nanocomposite resins. The clay or organoclay modified resins may also promote the adhesive strength of coating and also inhibit corrosion effects to metal surfaces of the coated area.

Social implications

This resin will be used for the coating material.

Originality/value

As Tg‐Tm region of some nanocomposites is enhanced, and by assessing the results of hardness measurements, it is concluded that these samples have further improved mechanical properties as a coating material than urea formaldehyde resin has.

Details

Pigment & Resin Technology, vol. 42 no. 5
Type: Research Article
ISSN: 0369-9420

Keywords

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